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System of Production

Extensive corporate efforts to improve productivity.

F.C.C.'s efforts to deliver outstanding products quickly at a lower cost are not limited to the current technology level. We are promoting "Production Innovation Activities" to pursue further productivity and cost performance. Each of our staff members carefully checks for losses in every process. The entire production line is periodically reviewed while making improvements.

Original production system for enhancing efficiency and quality.

Most of our production equipment is developed in-house to create a production line that can ensure both cost and quality. The "segment method" is F.C.C.'s original method that has dramatically improved clutch production. The material yield is greatly improved from the punched type by adhering tape-type friction material to the disk core plate, thereby increasing speed and eliminating wastes. This method is also effective in improving the press and die cast accuracy, reducing machining processes, and leading to great reductions in delivery schedules and costs.

Our production system is highly efficient, for our production lines cover every procedure from manufacturing friction materials and pressed components to assembly of the product.

part of friction material manufacturing facilities, which are critical to clutch manufacturing.

segment disc manufacturing method, which radically changed a way of clutch disc production.

One-time drawing process for automatic transmission clutch,We reduced number of press processes using this technic.

Clutch housing welding process for automatic transmission clutch

Automatic ring-gear assembly process for motorcycle clutch

Responding to rapidly changing market needs with constant advancements in technology and strict quality control, F.C.C. assembles quality products known throughout the world for their reliability.