Approach to New Businesses


Since the beginning of the 21st century, the automotive industries experienced accelerated introduction EVs, FCVs, and PHVs, and the motorcycle industries also experienced the shift to EVs at remarkable speed. Such a trend causes revolutionary innovations in various fields of technologies not limited to the field of mobility applications and evolution of technologies is limitless.
FCC established the New Business Development Division to furnish our development, engineering, and manufacturing capabilities focused on clutches in different ways to society and continues research. Our aim is a new technology that will precede a new era that is beyond the clutch and mobility business. The business only FCC can do.
FCC intends to use the position of global No. 1 market share of clutches to seek the opportunity.
NEW BUSINESS
Three Mainstays of New Business
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Development of EV Related Products FCC will engage in research and development of the products for EVs in the product areas beyond clutches and CVT systems.
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PAPER Applied Product Development FCC makes an effort for application in other areas, such as high-performance fuel cell stacks, water treatment papers used to filter out impurities, and catalyst, utilizing our unique papermaking technology of FCC acquired by manufacture of friction materials.
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Business Development in New Business Field FCC challenges the creation of innovative values that FCC can contribute to the society of the next generation, getting a picture of the global market trend without being bound by the existing technologies and business areas.
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Development of EV Related Products
Development of EV Related Products
Looking ahead at the electric mobility society, FCC develops products for EVs in the area beyond clutches and CVT systems in cooperation with universities and venture businesses.
PAPER Applied Product Development
PAPER Applied Product Development
FCC makes research and development of products in completely new business fields using the papermaking technologies acquired through manufacture of friction materials.
Development of New Fuel Cell Stacks
Integrates three functions in one unit to
realize high efficiency and for compact design
Fuel cell stacks used in home generators. FCC is conducting research to realize highly efficient power generation incorporating high-efficiency paper using our papermaking technology in the core device of the generator. This eliminates the reformer and water vaporizer incorporated in the conventional SOFC, and significant compact designs and low costs are realized. Water produced in the fuel cell to be wasted can be used for reforming, which contributes to high performance and reduction of greenhouse gas emissions.
Differences between Conventional SOFC and Integrated Reformer Fuel Cell
Conventional SOFC | Integrated Reformer Fuel Cell | |
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1 | Reforms city gas using a vaporizer and reformer (generation of hydrogen) | Water vaporizer and reformer are not required |
2 | Oxygen in the atmosphere flows into the air electrode | Oxygen in the atmosphere flows into the air electrode |
3 | The fuel (H2) flows from the fuel electrode | The fuel (city gas) flows into the paper Reforms city gas in the paper (generation of hydrogen) The fuel (H2) flows from the fuel electrode |
4 | Oxidation of hydrogen on the fuel electrode surface (H2O is produced) | Oxidation of hydrogen on the fuel electrode surface (H2O is produced) |
5 | Electromotive force is produced (power generation) | Electromotive force is produced (power generation) |
6 | Excess fuel and water produced are exhausted | Water produced is reused for reforming |
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Conventional SOFC Schematic Diagram of Cell Cross Section
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Integrated Reformer Fuel Cell Schematic Diagram of Cell Cross Section
Commercialization of High Efficiency Ion Exchange Paper and Ion Exchange Device
Marketed not only to automotive industries but also to
a broad range of business fields
Papermaking technologies acquired by FCC through the manufacture of clutch friction material and exhaust emission catalytic converters have the potential to be effectively used in various business fields. Our focus in expanding hydrogen applications is for FCVs and for the ion exchange system used in the food industry for extraction of amino acids and vitamins. It is anticipated that the removal ratio of unnecessary ions made by bead-type spherical particles will increase to about 10 times. FCC also aims at development of ion exchange systems to market not only paper.
Advantages
Compact design of the ion exchange system is made possible by efficient removal of ions utilizing pores in the paper
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Commonly Marketed Product (Beads Type) Essential Ion Exchange Areas
Ion exchange occurs on the surface of spherical particles (~1.0 mm) -
Ion Exchange Paper of FCC The ion exchange medium is coated on the paper surface -> Large surface area is obtained
Ion exchange occurs in the paper -> High efficiency and compact design
Thin thickness (~0.1 mm) -> Allows installation in small space
RO/UF Membranes protecting Water Quality on the Earth
For Wastewater Treatment, Industrial Boilers, and Power Generation Plant
RO/UF Membranes used in Wastewater Treatment System and in Water Treatment System for Industrial Boiler and in Power Generation Plant.
Thin thickness paper and thin-film technologies acquired by the progress of FCC’ s core technologies (papermaking) are used to increase the production capacity of the permeated water volume, and processing efficiency is expected to increase.
FCC aims at global market as the needs for reuse of treated water is increasing because of concerns for water pollution.
Removal Catalyst that is Environmentally Friendly
Exhaust Emission Removal Catalyst is already realized and proceed to the Next Step
In 2008, FCC succeeded in the development of exhaust emission purification catalysts (paper catalysts) using the technologies for manufacturing clutch friction material and the wet papermaking process. In 2011, the production of the catalytic converters for small outdoor power machines equipped with such catalyst started. FCC plans to advance development of such technologies aiming at development of the catalyst to remove PM in the manufacturing plant to the market primarily in developing nations where air pollution is a serious problem. FCC will contribute to society using our proprietary technologies to reduce the number of people suffering from respiratory and cardiac diseases through the reduction of hazardous substances like PM in the atmosphere.
Business Development in New Business Fields
Business Development in New Business Fields
Innovative Business by Borderless Approach
What the clutch manufacturer can contribute to in the next generation society where the basis for the existence of clutches changes due to advances in electrification? Maximizing the use of FCC’s technologies and resources established in the large global automotive and motorcycle market, what solutions can FCC provide to the issues of the future society?
The areas covered by the New Business Development Division cover all industries and fields of application expanding from the mobility applications like EV and FCV products that are still within the extension of FCC’s existing business.
FCC will continue to study the creation of a stage where the strength of FCC with superior expertise and technological capability can be demonstrated and to continue research and development expanding our horizons.